All work

PROJECT 01 / Human Factors

Power Wheelchair Laptop Mount.

Designing and prototyping a secure, adjustable laptop mounting system around the real-world needs of a power wheelchair user.

Understand → Requirements → Mechanical Design → Fabricate → Validate → Iterate

YEAR
2026
CONTEXT
ME 141 · Assistive Design
TEAM
4-person design team
MY ROLE
User & Product Research · Requirements Development · Prototyping · Fabrication · Design Iteration
Completed laptop mounting prototype integrated with a power wheelchair
Final prototype integrated into the existing wheelchair setup.
01

The Challenge

Using a laptop away from home was difficult because typical tables rarely positioned the screen at the correct height or distance for comfortable use. Temporary solutions such as stacked boxes were unstable, inconvenient, and restricted normal movement.

Our team set out to create a laptop mounting system that could integrate with the wheelchair's existing equipment while remaining secure, adjustable, portable, and easy to remove.

DESIGN QUESTION

How might we create a stable laptop setup without adding another complicated system to the wheelchair?

TEMPORARY SETUP

Unstable · poorly positioned

INTEGRATED MOUNT

Stable · adjustable · removable

02

Understanding the User

Early conversations focused on how the laptop was currently used, how other assistive technology was mounted to the wheelchair, and what would make a new system practical during travel.

Several needs quickly became clear.

  • Position the laptop closer than a typical table allows
  • Allow adjustable positioning
  • Avoid interfering with charging or existing equipment
  • Make attachment and removal simple
  • Keep the system compact enough for travel
  • Prioritize stability and safety
KEY INSIGHT

Rather than adding an entirely separate mounting system, we could take advantage of hardware the user already knew how to use.

Existing mounting interface
03

From User Needs to Engineering Requirements

01 — LOAD

User need

The laptop must feel stable and secure.

Engineering requirement

Support 6 lb without structural failure or permanent deformation.

02 — ATTACHMENT

User need

The system must be easy to swap with existing equipment.

Engineering requirement

Securely attach to the existing mounting slot in ≤10 seconds without tools.

03 — RETENTION

User need

The laptop cannot slip or fall during use.

Engineering requirement

Use physical supports and a retention strap to keep the laptop secured under forward loading.

Adjustable · Durable · Portable · Charging Access Maintained

04

Exploring Concepts

We considered several ways to integrate the laptop mount with the wheelchair before selecting the existing mounting interface as the most practical direction.

Early concept exploration
A — EXISTING MOUNTING SLOT

Allow the laptop system to replace the existing mounted device when needed.

B — EXISTING MOUNTING ARM

Add the laptop system through the current supporting structure.

C — SEPARATE WHEELCHAIR CONNECTION

Introduce an additional mounting point directly on the wheelchair.

Selected design direction
DECISION

The existing mounting slot became the preferred direction because it used an interface already incorporated into the wheelchair, avoided unnecessary permanent modifications, and allowed the systems to be swapped as needed.

05

Building on Existing Hardware

Not every component needed to be designed from scratch. We identified an adjustable commercial laptop stand that already provided much of the positioning functionality we needed and paired it with the wheelchair's existing mounting hardware.

This allowed our engineering effort to focus on the part unique to this project: the mechanical interface connecting the two systems.

Commercial laptop stand
Existing mounting hardware
Commercial Laptop MountExisting Wheelchair HardwareCustom InterfaceIntegrated Laptop Mount
06

Designing the Connection

The selected concept required a custom mechanical interface between the adjustable laptop stand and the wheelchair's existing mounting system.

We developed custom connector geometry in CAD so the component could interface with the existing hardware while providing a rigid connection for the laptop support.

CUSTOM CONNECTOR — CAD DEVELOPMENT
INTERFACE GEOMETRY — CAD DEVELOPMENT
07

Fabrication + Iteration

The connection geometry went through multiple fabrication attempts before reaching the final configuration.

An early steel component was waterjet cut and manually bent, but achieving a consistent bend was difficult. A later prototype was cut and formed using more controlled shop processes, allowing us to refine the geometry and evaluate how the component interacted with the existing mounting system.

PART 01 — WATERJET CUT, MANUALLY BENT
PART 02 — CONTROLLED CUT + FORM
CADPART 01PART 02FINAL ASSEMBLY
DESIGN PRIORITY

Structural stability and reliable attachment came before cosmetic refinement.

08

Final Prototype

The final system uses the wheelchair's existing mounting interface, allowing the laptop setup to be installed without permanently modifying the chair.

The system combines an adjustable commercial laptop stand with our custom-fabricated mechanical connection. The final design provides a stable laptop platform while maintaining adjustability and compatibility with the existing wheelchair setup.

Final prototype — front view
Side view
Held for scale
Annotated final assembly
  • Existing mounting interface
  • Custom fabricated connector
  • Adjustable laptop positioning
  • Physical laptop supports
  • Retention system
  • Protective contact surfaces
  • Removable configuration
09

Designing for Safety

Because the laptop is positioned directly in front of the user, preventing unwanted movement was a critical design consideration.

Retention strap and physical supports
LAPTOP MOVEMENT

Risk

The laptop could shift or slide during use.

Design response

Raised physical supports, friction at contact surfaces, and a retention strap.

MOUNT INSTABILITY

Risk

Movement at the connection could reduce confidence in the system.

Design response

Rigid fabricated interface and secure engagement with the existing mounting system.

LOAD ON EXISTING HARDWARE

Risk

A heavy or difficult-to-install system could place unnecessary stress on existing equipment.

Design response

Controlled loading, component selection, and a removable interface.

10

Validation Approach

We developed the prototype evaluation around three primary questions.

CAREGIVER USABILITY

Can the system be attached, removed, and adjusted efficiently by someone who regularly handles the equipment?

STABILITY + SAFETY

Can a laptop remain secured when external forces are applied to the mount?

USER FIT

Can the laptop be positioned at an appropriate angle and distance for comfortable use?

LIMITATION

The prototype was successfully integrated with the wheelchair, but the shortened development timeline limited the amount of long-term and dynamic-load testing that could be completed.

11

The Final System

The final prototype transformed a temporary laptop setup into a dedicated mounting solution built around hardware already familiar to the user.

Instead of treating accessibility as an additional feature, the design process began with the user's routines, equipment, and environment and used those constraints to drive the mechanical solution.

The final system
System overview
12

What I Learned

This project showed me how closely mechanical design decisions are tied to the context in which a product will actually be used. A mounting solution could be structurally strong and still fail if it was difficult to remove, interfered with existing equipment, or made travel more complicated.

One of our biggest design challenges was balancing rigidity with easy removal. Working directly with the user and caregiver helped us prioritize what mattered most and pushed us toward a solution that reused a familiar mounting interface rather than adding unnecessary complexity.

With more development time, I would complete additional durability and dynamic-load testing, reduce the visual bulk of the custom connection, and continue refining the attachment process.